Aluminum 1100

Aging Procedure

This is commercially pure aluminum without any alloying elements. As such it is not responsive to any age hardening treatment.

Annealing Procedure

Annealing, if required because of severe cold working for example, may be done at 650 F allowing sufficient time at temperature for the part to be uniformly heated throughout. Air cool after annealing.

Applications

Commonly used for decorative domestic (home) items, or architectural trim or moldings.

Cold Workability

This alloy has excellent ductility and as such may be cold worked by spinning, drawing, bending, or stamping. In the event of severe deformation, or repeated cold forming, it may be necessary to anneal the part at 650 F during cold working, or upon compl

Corrosion Resistance

Good resistance to atmospheric corrosion, and fresh or sea water. Also resistant to corrosion from common food products, common petroleum products and organic acids.

Forgeability

The alloy is easily forged at moderate temperatures in the event that cold forming seems to be too severe.

Formability

This alloy may be readily hot or cold worked by all conventional means, such as spinning, drawing, or forging. It is possible to perform major cold working before a re-anneal is required because of the good ductility of pure aluminum.

Hardening Procedure

Hardenable only by cold working. Severe working may necessitate annealing.

Heat Treatability

This is commercially pure aluminum and does not respond to any heat treatment. Cold working will cause hardening of the alloy.

Hot Workability

The alloy can be hot formed, similar to forging, if need be. In most instances cold forming is sufficient because of the good ductility of this pure aluminum.

Machinability

Readily machined, preferably using carbide tooling. Lathe cutting may be done dry, unless heavy cuts are made in which case oil lubricants may be used. Cutting tools should have large rake angles (top and side), similar to tooling for the cutting or ma

Other Comments

This is commercially pure aluminum and widely used for applications involving good formability such as pots, pans, and architectural decorative items.

Other Mechanical Properties

Shear strength values are: "O" (annealed) temper 9 ksi, H12 temper 10 ksi, H18 temper 13 ksi

Other Physical Properties

Electrical conductivity is 53% of copper.

Principle Design Features

Commercially pure aluminum.

Tempering Procedure

This alloy is hardened by cold work only and various tempers, such as H14, refer to the degree of cold reduction of area or extent of strain hardening by cold work.

Weldability

Readily welded by commercial techniques such as electric resistance, inert arc, gas welding with inert-gas shielded arc preferred. Filler metal of Aluminum 1100 alloy should be used. If welding AL 1100 to a higher alloyed aluminum alloy, such as 6063

Known Forms

Angle

Angle

Channel

Channel

Coil

Coil

Disc

Disc

Flat Bar

Flat Bar

Foil

Foil

Hollow Bar

Hollow Bar

Pipe

Pipe

Plate

Plate

Rectangle Tube

Rectangle Tube

Ring

Ring

Rod

Rod

Round Bar

Round Bar

Round Tube

Round Tube

Sheet

Sheet

Square Bar

Square Bar

Square Tube

Square Tube

Strip

Strip

Tee

Tee

Wire Round

Wire Round

Additional Data

Specifications

4001,4003,4062,4102,4180,7220,SFA5.10 (ER1100),SFA5.3 (E1100),B209,B210,B211,B221,B241,B247,B313,B316,B361,B479,B483,B491,B547,B548,A5.10 (ER1100),A5.3 (E1100),A-52174,A-52177,C-26094,E15597 (MIL-1100),I-23413 (MIL-1100),R-5674,S-24149/5,W-6712,W-85,A-1876,A-225/1,A-250/1,A-430,WW-T-700/1,J454,J91100

Chemical Elements

AluminumBalance
Copper0.05 - 0.2
Manganese0.05 max
Remainder Each0.05 max
Remainder Total0.15 max
Silicon + Iron0.95 max
Zinc0.1 max

Physical Properties

Density: 0.098lb/in³Density

Melting Point: 1195°FMelting Point

Specific Gravity: 2.71Specific Gravity

Mechanical Properties

Modulus of Elasticity – Tension: 9.9MSIModulus of Elasticity – Tension

Modulus of Elasticity – Torsion: 3.8MSIModulus of Elasticity – Torsion

Thermal Expansion: 13.1µin/in·°FThermal Expansion

Thermal Conductivity

ConditionTemperatureConductivity
H1868 °F151 BTU/hr·ft·°F

Thermal Expansion

ConditionMinMaxExpansion Coefficient
Annealed-76 °F68 °F12.2 μin/in·°F
Annealed68 °F212 °F13.1 μin/in·°F
Annealed68 °F392 °F13.7 μin/in·°F
Annealed68 °F575 °F14.2 μin/in·°F
Annealed68 °F212 °F13.1 μin/in·°F
Annealed68 °F392 °F13.7 μin/in·°F
Annealed68 °F575 °F14.2 μin/in·°F

Mechanical Test Data

FormSheet
ConditionH12
Temperature68°F
Brinell Hardness28 HB
Elongation12%
Reduction of Area25%
Tensile Strength16 KSI
Yield Strength15 KSI
FormSheet
ConditionH14
Temperature-320°F
Elongation45%
Tensile Strength30 KSI
Yield Strength20 KSI
FormSheet
ConditionH14
Temperature-112°F
Elongation24%
Tensile Strength20 KSI
Yield Strength18 KSI
FormSheet
ConditionH14
Temperature-18°F
Elongation20%
Tensile Strength19 KSI
Yield Strength17 KSI
FormSheet
ConditionH14
Temperature68°F
Brinell Hardness32 HB
Elongation9%
Reduction of Area20%
Tensile Strength18 KSI
Yield Strength17 KSI
FormSheet
ConditionH14
Temperature75°F
Elongation20%
Tensile Strength18 KSI
Yield Strength17 KSI
FormSheet
ConditionH14
Temperature212°F
Elongation20%
Tensile Strength16 KSI
Yield Strength15 KSI
FormSheet
ConditionH14
Temperature300°F
Elongation23%
Tensile Strength14 KSI
Yield Strength12 KSI
FormSheet
ConditionH14
Temperature400°F
Elongation26%
Tensile Strength10 KSI
Yield Strength7.5 KSI
FormSheet
ConditionH14
Temperature500°F
Elongation75%
Tensile Strength4 KSI
Yield Strength2.6 KSI
FormSheet
ConditionH14
Temperature600°F
Elongation80%
Tensile Strength2.9 KSI
Yield Strength2 KSI
FormSheet
ConditionH14
Temperature700°F
Elongation85%
Tensile Strength2.1 KSI
Yield Strength1.6 KSI
FormSheet
ConditionH16
Temperature68°F
Brinell Hardness38 HB
Charpy Impact38 J
Elongation6%
Reduction of Area17%
Tensile Strength21 KSI
Yield Strength20 KSI
FormSheet
ConditionH18
Temperature-320°F
Elongation30%
Tensile Strength34 KSI
Yield Strength26 KSI
FormSheet
ConditionH18
Temperature-112°F
Elongation16%
Tensile Strength26 KSI
Yield Strength23 KSI
FormSheet
ConditionH18
Temperature-18°F
Elongation15%
Tensile Strength25 KSI
Yield Strength23 KSI
FormSheet
ConditionH18
Temperature68°F
Brinell Hardness44 HB
Charpy Impact44 J
Elongation5%
Reduction of Area15%
Tensile Strength24 KSI
Yield Strength22 KSI
FormSheet
ConditionH18
Temperature75°F
Elongation15%
Tensile Strength24 KSI
Yield Strength22 KSI
FormSheet
ConditionH18
Temperature212°F
Elongation15%
Tensile Strength21 KSI
Yield Strength19 KSI
FormSheet
ConditionH18
Temperature300°F
Elongation20%
Tensile Strength18 KSI
Yield Strength14 KSI
FormSheet
ConditionH18
Temperature400°F
Elongation65%
Tensile Strength6 KSI
Yield Strength3.5 KSI
FormSheet
ConditionH18
Temperature500°F
Elongation75%
Tensile Strength4 KSI
Yield Strength2.6 KSI
FormSheet
ConditionH18
Temperature600°F
Elongation80%
Tensile Strength2.9 KSI
Yield Strength2 KSI
FormSheet
ConditionH18
Temperature700°F
Elongation85%
Tensile Strength2.1 KSI
Yield Strength1.6 KSI