Aluminum 5005

Aging Procedure

Not applicable to this alloy.

Annealing Procedure

Annealing, if required, may be done at 650 F followed by air cooling.

Applications

Commonly used in the manufacture of appliances, small boats, gas lines, refrigerator panels, and utensils. 5005 is also used in architectural components, and as an electrical conductor. Especially useful where excessive finishing costs are encountered in the use of 3003 alloys due to surface roughness upon drawing.

Cold Workability

Excellent cold working conditions, even in the harder tempers. In the soft temper condition sheet product may be bent to radii of zero to 1/2 thickness on material up to 1/8" thick -- over 1/8" bend radii of 1 to 2 T are possible.

Forgeability

No data. However the alloy is forgeable. Consult the alloy supplier for working range temperatures.

Formability

Formability by all of the conventional methods is excellent, especially in the softer tempers.

Hardening Procedure

Only cold working will cause hardening (strengthening) of this alloy as it does not harden by heat treatment.

Heat Treatability

This alloy does not respond to heat treatment, except for annealing to relieve cold working strain. See "Annealing".

Hot Workability

This alloy has excellent cold working characteristics such that hot working should not normally be necessary. However it may be hot worked in the temperature range of 700 to 400 F.

Machinability

The machinability is generally poor, especially in the soft temper conditions. However it can be machined, but with more difficulty than many of the aluminum alloys. Machining in the harder tempers, such as H34, H38, is better than in the soft temper condition.

Other Mechanical Properties

Shear strength for AL 5005 is form 11 ksi for annealed material to 16 ksi for cold worked condition.

Principle Design Features

This is a non-heat treatable alloy of aluminum with magnesium content. Cold working will strengthen (harden) the alloy and it is very good in both corrosion resistance and weldability.

Tempering Procedure

Not applicable.

Weldability

This alloy is noted for excellent welding characteristics by all of the commercial methods. Filler metal of the same alloy should be used. Welding by resistance technique of the O (or annealed) temper material may require some trial and error determination of the best technique.

Known Forms

Angle

Angle

Channel

Channel

Coil

Coil

Disc

Disc

Flat Bar

Flat Bar

Foil

Foil

Hollow Bar

Hollow Bar

Pipe

Pipe

Plate

Plate

Rectangle Tube

Rectangle Tube

Ring

Ring

Rod

Rod

Round Bar

Round Bar

Round Tube

Round Tube

Sheet

Sheet

Square Bar

Square Bar

Square Tube

Square Tube

Strip

Strip

Tee

Tee

Additional Data

Specifications

B209,B210,B316,B396,B397,B483,B531,3.3315,C-26094,A-430,J454,A95005

Chemical Elements

AluminumBalance
Chromium0.1 max
Copper0.2 max
Iron0.7 max
Magnesium0.5 - 1.1
Manganese0.2 max
Remainder Each0.05 max
Remainder Total0.15 max
Silicon0.4 max
Zinc0.25 max

Physical Properties

Density: 0.098lb/in³Density

Melting Point: 1180°FMelting Point

Specific Gravity: 2.7Specific Gravity

Mechanical Properties

Modulus of Elasticity – Tension: 10MSIModulus of Elasticity – Tension

Thermal Conductivity

ConditionTemperatureConductivity
Annealed77 °F139 BTU/hr·ft·°F

Thermal Expansion

ConditionMinMaxExpansion Coefficient
Annealed68 °F212 °F13.2 μin/in·°F

Mechanical Test Data

FormSheet
ConditionH12
Temperature68°F
Elongation10%
Tensile Strength20 KSI
Yield Strength19 KSI
FormSheet
ConditionH14
Temperature68°F
Elongation6%
Tensile Strength23 KSI
Yield Strength22 KSI
FormSheet
ConditionH16
Temperature68°F
Elongation5%
Tensile Strength26 KSI
Yield Strength25 KSI
FormSheet
ConditionH18
Temperature68°F
Elongation4%
Tensile Strength29 KSI
Yield Strength28 KSI
FormSheet
ConditionH32
Temperature68°F
Brinell Hardness36 HB
Elongation11%
Tensile Strength20 KSI
Yield Strength17 KSI
FormSheet
ConditionH34
Temperature68°F
Brinell Hardness41 HB
Elongation8%
Tensile Strength23 KSI
Yield Strength20 KSI
FormSheet
ConditionH36
Temperature68°F
Brinell Hardness48 HB
Elongation6%
Tensile Strength26 KSI
Yield Strength24 KSI
FormSheet
ConditionH38
Temperature68°F
Brinell Hardness51 HB
Elongation5%
Tensile Strength29 KSI
Yield Strength27 KSI