Aluminum 5456

Aging Procedure

Not applicable to this alloy.

Annealing Procedure

Anneal at 650 F and air cool.

Applications

Commonly used in the manufacture of high strength welded structures, pressure vessels, marine applications, and in storage tanks.

Cold Workability

The alloy may be readily cold worked. However severe cold working (over 20 % reduction) should be avoided as this may make the part subject to stress corrosion cracking in application where temperatures can reach 150 F.

Forgeability

No data.

Formability

Forming of this alloy is more difficult than for other aluminum alloys. It requires generous bend radius and should not be severely cold worked. See "Cold Working".

Hardening Procedure

Hardens due to cold working only and the amount of cold work should be limited. See "Cold Working".

Heat Treatability

Not hardenable by heat treatment. See "Annealing".

Hot Workability

Hot working of this alloy may be done at 425 F. This will avoid imparting high stress into heavily cold worked shapes.

Machinability

Generally difficult to machine. Carbide tooling and oil lubricants should be used.

Other Mechanical Properties

Shear strengths for various tempers are: O temper, 28 ksi. H321, 30 ksi. H311, 28 ksi

Other Physical Properties

Electrical conductivity is 32% of copper.

Principle Design Features

This is an alloy of aluminum and magnesium with good strength. It does not respond to hardening by heat treatment. The alloy is good for structural use because of its good weldability.

Tempering Procedure

Not applicable.

Weldability

Arc welding is best for this alloy and this makes it useful for structural applications. Gas welding may be used, but results are less favorable than for arc welding.

Known Forms

Angle

Angle

Channel

Channel

Coil

Coil

Disc

Disc

Flat Bar

Flat Bar

Foil

Foil

Hollow Bar

Hollow Bar

I-Beam

I-Beam

Pipe

Pipe

Plate

Plate

Rectangle Tube

Rectangle Tube

Ring

Ring

Rod

Rod

Round Bar

Round Bar

Round Tube

Round Tube

Sheet

Sheet

Square Bar

Square Bar

Square Tube

Square Tube

Strip

Strip

Tee

Tee

Additional Data

Specifications

B209,B210,B221,B241,B548,S-24149/2,A-200/7,A250/9,J454,A95456,B928

Chemical Elements

AluminumBalance
Chromium0.05 - 0.2
Copper0.1 max
Iron0.4 max
Magnesium4.7 - 5.5
Manganese0.5 - 1
Remainder Each0.05 max
Remainder Total0.15 max
Silicon0.25 max
Titanium0.2 max
Zinc0.25 max

Physical Properties

Density: 0.096lb/in³Density

Electrical Resistivity: 5.9µΩ·cmElectrical Resistivity

Melting Point: 1055°FMelting Point

Specific Gravity: 2.66Specific Gravity

Specific Heat: 0.215BTU/lb·°FSpecific Heat

Mechanical Properties

Modulus of Elasticity – Tension: 10.3MSIModulus of Elasticity – Tension

Thermal Conductivity

ConditionTemperatureConductivity
O (Annealed)77 °F69.3 BTU/hr·ft·°F

Thermal Expansion

ConditionMinMaxExpansion Coefficient
O (Annealed)68 °F212 °F13.3 μin/in·°F

Mechanical Test Data

FormPlate
ConditionO (Annealed)
Temperature70°F
Brinell Hardness65 HB
Elongation22%
Tensile Strength45 KSI
Yield Strength23 KSI
FormPlate
ConditionH321
Temperature70°F
Brinell Hardness90 HB
Elongation14%
Tensile Strength51 KSI
Yield Strength37 KSI
FormSheet
ConditionH321
Temperature70°F
Brinell Hardness90 HB
Elongation14%
Tensile Strength51 KSI
Yield Strength37 KSI
FormPlate
ConditionH116
Temperature70°F
Brinell Hardness90 HB
Elongation14%
Tensile Strength51 KSI
Yield Strength37 KSI
FormSheet
ConditionH116
Temperature70°F
Brinell Hardness90 HB
Elongation14%
Tensile Strength51 KSI
Yield Strength37 KSI
FormPlate
ConditionH111
Temperature70°F
Brinell Hardness65 HB
Elongation20%
Tensile Strength45 KSI
Yield Strength24 KSI