Tool Steel
Tool Steel D3
Annealing Procedure
Annealing should be performed in a controlled atmosphere furnace. Heat thoroughly to 1600 F and cool slowly, at a rate of not more than 20 F per hour, until furnace is black. Material may then be removed and air cooled.
Applications
D3 is used in tooling applications requiring a high degree of accuracy in hardening, such as draw dies, forming rolls, powder metal tooling and blanking and forming dies.
Hardening Procedure
Do not overheat this material, it is very sensitive to overheating and will not achieve maximum hardness if heated improperly. Harden by placing the work directly into a furnace preheated to 1750F and soak for 20-25 minutes, plus 5 minutes per inch of thickness, and quench in oil.
Heat Treatability
Maximum properties are achieved through the process of hardening and tempering. See the processes below. For maximum accuracy, parts should be stress relieved after roughing operations. Stress relieve at 1200F for one hour and cool slowly.
Machinability
The machinability rating of D3 is roughly 25% that of free machining carbon steel 1018.. Due to its abrasion resistant nature, machining in the hardened condition should be limited to finish grinding.
Principle Design Features
D3 is an oil hardening, high Carbon/ Chromium type tool steel with very high wear resistance. It hardens with a very slight change in size. The alloy possesses very high compressive strength and is deep hardening.
Tempering Procedure
After cooling to room temperature, parts should be tempered immediately. Place parts in the tempering furnace and raise slowly to desired tempering temperature. Temper for 1 hour per inch of thickness.
Known Forms
Disc
Drill Rod
Flat Bar
Plate
Precision Ground Bar
Ring
Round Bar
Sheet
Square Bar
Additional Data
Specifications
A681 (D-3),1.2080,J437,J438,T30403Chemical Elements
| Carbon | 2 - 2.35 |
| Chromium | 11 - 13.5 |
| Iron | Balance |
| Manganese | 0.6 max |
| Phosphorus | 0.03 max |
| Silicon | 0.6 max |
| Sulphur | 0.03 max |
| Tungsten | 1 max |
| Vanadium | 1 max |
Physical Properties
Density: 0.284lb/in³
Specific Gravity: 7.86
Mechanical Properties
Modulus of Elasticity – Tension: 30MSI